2015年11月6日星期五

PLC Single Corner Refrigeration Door Gasket Welder is put into Service in a USA Company


PLC Refrigeration Door Gasket Welder

PLC Refrigeration Door Gasket Welder
1. Introduction:

(1) PLC control system is adopt. operation is easier, machine runs stably, and easy for repair.

(2) it welds 1 gasket corner every time, Output about 200 gasket frame per 10 hours. It suits for small or middle scale fridge gasket manufacturer, or some gasket repair studio.


(3) refrigeration door gasket welding mold is small and light weight, total weight is only about 2 kg, price is cheaper,installing mold needs 10 minutes, mold manufacturing time is short, transport freight is cheaper, if you have more than 10 kinds of gaskets, you do not need worry about expensive mold cost and troublesome mold replace works anymore.

(4) Vacuum pump is equipped on this machine, the welding mold has vacuum holes, if you want gasket beautiful, smooth 
and strong, the vacuum system will help you to improve the welding quality.

(5) exhaust system is also equipped to take away the toxic gas which is occurred in burning the PVC material.


2. Main Technical Parameters:

Overall Size…….....………1300X1300X1100mm
Mold Weight……………………………About 2KG
Left-right stroke………….......................……50mm
Front-back stroke…………...............………60mm
Install Power………………...................……1.1KW
Heating Power……………...................……0.8KW
Fan power……………………..............………60W
Working cycle….............…11~14S / Single corner
Output………………………………200 pcs/10 hour
Total Weight…………………………………250kg

3. What's advantage for this refrigeration gasket welder ?

(1) Welding mold is light weight, small size and cheap price
Traditional double-corner auto gasket welding mold weight is about 18Kg,  Price is about 700USD, Install a mold need more than 30 minutes, and only the professional skilled worker can change and install mold. If you have 10 kind of gaskets with only 1 gasket welder, all of your time will wasted on changing and install molds. Normally, this big gasket welders and welding molds are used in big refrigerator company such as Samsung,  Haier, Electrolux, in these companies, one gasket welder install one kind of gasket mold, 1 year, 2 year no need change any mold. If your company is a big output refrigerator gasket company, It is a naturally a correct choice to use this traditional  big welder and welding mold.
But most of the gasket workshop does not need big output machine, they also can not afford the big cost in the machine and welding molds, how to deal with this problem ? Ok, we have new solution to satisfy our customer's requirement.  we improve this traditional big welder, and developed a new kind of "Single-corner fridge door gasket welder. This new gasket welder's output is about half of the big gasket welder, but this output is big enough for some small-scale gasket workshop. we re-designed gasket welding mold, and make this mold weld one gasket corner every time, but the mold weight is decreased to 2 Kg,  the size is just as big as a palm, or longer than a pen, any person can pick up it easily, what's more, the price is only about 300 USD, even if 10 kind of gaskets, you can afford the mold cost,  Besides, it is only need 10 minutes to install the mold without any rich experience.
If you need make new molds and transport molds by air, you do not need worry the big weight and expensive air-express cost any more, because this new mold is small ,light weight.
Traditional big welding mold and new designed small welding mold
New designed welding mold is as long as a pen
(2) Vacuum system make the gasket welding flat, strong and beautiful



Tip 1: How vacuum system work?

without vacuum,the magnet zone is not flat
In vacuum,the vacuum force pull out the magnet zone 

After vacuum, the magnet zone is flat
Tip 2: Please see follow gasket welding quality with vacuum and without vacuum.


(3) The welded corner is no need trim by hand anymore
because the welding mold linear is very sharp, which can trim the welded slag automatically,the function is like a knife to trim the welded slag.


Trim gasket corner by hand knife, surface is not flat and beautiful

Trim gasket corner by sharp linear of the welding mold, surface is flat and beautiful

(4) Machine is operated completely by color PLC screen.


4. Good quality gasket frames


5. Another new Refrigeration Door Gasket Welder is ready for ship to USA


6.Spare parts and operation manual are taken with the machine


7. Special power supply transformer (220V to 110V) is prepared for USA customer.



8. If you need more technical support, please feel free contact with us.

www.fridgedoorgasket.com
Email: fridgedoorgasket@126.com
Skype: zhouchaofei2012
Tel / Whats APP: 0086-18561328323




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